Peugeot Expert 1.6 HDI 90 Van Performance Remap:


Stage 1 Power


Stage 1 Torque

Citroen Dispatch

Peugeot Expert 1.6 HDI 90 Stage 1 Remap - HDI Tuning will take your 1.6 90 to 120BHP and 250Nm. Our stage 1 remap provides constant smooth torque through the entire rev range whilst remaining well within the safe limits of your clutch and turbo charger. The stage 1 remap is a great way to add some extra grunt in to your work van.

Take a look at some of our dyno prints for the 1.6 HDI engines:

Peugeot 206 GTI HDI 110 143 BHP

Peugeot 307 1.6 HDI 110 142 BHP

Ford Fiesta 1.6 TDCI 90 with 110 turbo and injectors 145 BHP

Peugeot 206 1.6 110 with GT2052V turbo 210 BHP

Ford Fiesta 1.6 TDCI 90 with 110 injectors and GT1749V 184 BHP

Peugeot 207 1.6 HDI 90 with BMW TF035 turbo, 3.1 Bar MAP, 297 injectors 380Nm 200 BHP

GTD12 Hybrid turbo Citroen Berlingo 1.6 HDI 75 BHP -185 BHP 370Nm

GTD1244VZ blue HDI turbo upgrade 153 BHP 320Nm.

If you want to use our online service you can use KESS through the diagnostics port, or you can use BDM100 direct to the ECU. We've produced a video guide HERE detailing how to use the BDM100.

Online price: The online remap is just £99, Postal remap service: Send the ecu to us via post £150.Unlocked plug and play remapped ECUs from £150

EGR Delete

EGR delete is actually quite complex on the 1.6 HDI. As the solenoid has several wires which join to other parts of the wiring loom, it can't be disconnected without giving lots of faults. For EGR delete a blanking plate is required and then the EGR software must be written out through a remap.

Stage 3 remap - Here we skip a step, as the typical stage 2 route is pointless on this engine as the turbo is just not big enough for more power than the stage 1+ Instead, we need to fit the turbo and the injectors from the 1.6 110 model. The turbo required is the Garrett GT1544V, the injectors use the code 0445110259.

Once both the turbo and injectors have been upgraded and the ECU software has been completely re-writen, your car will be able to produce 145 BHP and 290Nm of torque.

Online price: Program with Kess V2 £150, Postal remap service: Send the ecu to us via post £200.

GTD12 or GTD12 Hybrid Turbo upgrade 3 bar MAP 297 Injectors - 153 to 185 BHP

We've been working hard to bring more turbo options for the 1.6 HDI engine and we now have the GTD1244VZ upgrade. This turbo uses fourth generation Garrett GTD technology which means earlier spool and better top end power. Another plus is that this turbo fits directly on to the stock exhaust manfiold.Here's a fitment guide for a standard GTD12 designed for a reliable 153 BHP with 320Nm, or a Hybrid GTD12 with a 49mm compressor wheel good for 185 BHP.

For more information or to place an order follow this link.

Online price: Program with Kess V2 £150, Postal remap service: Send the ecu to us via post £200.

TF035 turbo manifold kit - 210 BHP +

Looking for big power? Then look no further. We have developed our own custom turbo manifold mounting kit made from high grade stainless steel to mount a MHI TF035 turbo charger. The kit makes the turbo upgrade extremely cheap and easy as there's no need to pay for custom one off fabrication work.

The bolt on turbo kit is designed for 210 BHP and 380Nm. Other required upgrades include the 0445110297 injectors, clutch, 3 bar MAP sensor, intercooler, exhaust. We designed the manifold to be as compact as possible but you may need to reposition the fans on the rear of the radiator.

If you would like to read more about this kit or to make an order take a look here.


Contact HDI Tuning

Thank you
Error occurred while sending email. Please try again later.