Mini Cooper 1.6D remap options (2005 to 2010):


Stage 1 Power


Stage 1 Torque

Ford Focus

The Mini Cooper 1.6D 110 R56 model responds extremely well to a stage 1 remap. Not only do you get a massive amount of torque, you also get lots of top end power so you can keep pulling all the way through the rev range. Our online remapping service can provide a custom written tuning file with all parameters optimised, the software is written in house from your original ECU software.

Mini Cooper 1.6D Stage 1 Remap (DPF Friendly) - The mild stage 1 Remap is designed to be safe to run in unison with the DPF system fitted to your vehicle from the factory. This remap gives 135 BHP and 280Nm torque. Driveability is increased thanks to a much more useable torque range with continual power into the higher rev range. The DPF is kept safe by keeping the air-fuel ratio high and hence soot emissions low. We recommend this remap for newer vehicles with low miles. This option is great as it keeps your car completely standard.

Mini Cooper 1.6D Stage 1 + Remap (DPF delete)- The full power stage 1 remap from HDI Tuning will take your 1.6 110 to 143BHP and 290Nm. As the 1.6 HDI 110 comes fitted with a DPF system, it's important to remove this for the stage 1 + remap. Luckily, HDI Tuning Ltd have a safe and reliable solution which won't give future problems.

We've developed these remaps not only to give optimal performance, but also to remain within the limits of the stock hardware of your vehicle such as the dual mass flywheel and the clutch, and most importantly the turbo.

When a DPF is removed the pressure ratio across the turbine is increased, and hence the spooling characteristics of the turbo charger will be changed significantly. Our stage 1 remap completely re-writes the control parameters of your VNT turbo to suit the change in pressure. This not only enhances the smoothness of your torque curve, it also protects your turbo from over boosting. HDI Tuning's remaps are the only 1.6 HDI remaps designed to protect your turbo charger. We also write out any faults relating to the additive system, so there is no need to replace your additive ECU or refill the additive tank.

Take a look at some of our dyno prints for the 1.6 HDI engines:

Peugeot 206 GTI HDI 110 143 BHP

Peugeot 307 1.6 HDI 110 142 BHP

Ford Fiesta 1.6 TDCI 90 with 110 turbo and injectors 145 BHP

Peugeot 206 1.6 110 with GT2052V turbo 210 BHP

Ford Fiesta 1.6 TDCI 90 with 110 injectors and GT1749V 184 BHP

200 BHP 380 Nm TF035 Turbo 297 injectors 3 Bar MAP sensor

If you want to use our online service, you'll need to use BDM100 direct to the ECU. We've produced a video guide HERE detailing the entire process.

Option In Shop Service Post your ECU to us Online remap service
Details Complete drive in service including diagnostics and testing. Send us your EDC16 ECU for a remap and DPF delete Email us a read of your ECU using BDM100 or Kess V2
Price £200 £150 £99

We've found that DPF removal makes the 1.6 HDI engine much more reliable. Our reasoning for this is because the DPF stores a lot of thermal energy, so when you shut down your hot engine the turbo core takes a lot of this heat. With the DPF removed the turbo cools down more quickly and there is less chance for the oil to 'coke' and block the oil feed and the bearing. Of course it's important to service your engine regularly with good quality fully synthetic oil. We recommend every 6K miles.

Stage 3 performance tuning + upgraded turbo 200BHP

A great option for the power hungry is a Stage 3 turbo upgrade. Here we've used the TF035 turbo with an electronic actuator from a BMW 2.0D engine. Along with uprated injectors, injtercooler, exhaust manifold and a 3 bar MAP sensor we can tune to 200 BHP and 380Nm of torque. Take a look at this great build by our partner company Crisp Tuning. Here Crisp have made a custom tubular manifold and downpipe making this Mini 1.6D extremely fun to drive.

EGR Delete

EGR delete is actually quite complex on the 1.6 HDI. As the solenoid has several wires which join to other parts of the wiring loom, it can't be disconnected without giving lots of faults. For EGR delete a blanking plate is required and then the EGR software must be written out through a remap.

If you're not sure if you require EGR delete, please read here.

Looking for something more interesting?

How about a turbo upgrade. Here's a guide for a hybrid turbo upgrade good for 185 BHP.

We can also off custom mapping for a TF035 200 BHP setup for which we will soon have custom exhaust manifolds available.

Contact HDI Tuning

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